Kymco XCITING 500 - Service Manual > Fork

REMOVAL

Remove the front wheel.

Remove the front fender.

Remove the bolt and hose clamp.

Remove the bolt and speed sensor (only right fork).

Remove the upper fork pinch bolt.

Remove the lower fork pinch bolts.

Remove the fork from the handlebar post and steering stem.

Steering Handlebar/Front Wheel/Front Shock Absorber

Steering Handlebar/Front Wheel/Front Shock Absorber

INSTALLATION

Install the fork tube into steering stem and handlebar post and align the mark on the fork tube with the handlebar post surface as shown.

Install and tighten the upper pinch bolt to the specified.

Torque: 23 N*m (2.3 kgf*m, 17 lbf*ft)

Steering Handlebar/Front Wheel/Front Shock Absorber

Tighten the lower pinch bolts to specified torque.

Torque: 23 N*m (2.3 kgf*m, 17 lbf*ft)

Install the brake caliper onto the fork leg with new mount bolts.

Torque: 32 N*m (3.2 kgf*m, 23 lbf*ft)

Install the brake hose clamp onto the fork leg with the bolt.

Install the speed sensor onto the right fork leg and tighten the bolt.

Install the front fender.

Install the front wheel.

Steering Handlebar/Front Wheel/Front Shock Absorber

See also:

 Kymco XCITING 500 - Service Manual > Front Wheel

REMOVAL Loosen the front axle holder bolt. Loosen the front axle bolt.

 Kymco XCITING 500 - Service Manual > Steering Handlebar

REMOVAL Remove the front cover. Remove the upper handlebar cover. Remove the band bolt and disconnect the left handlebar switch connector.