Kymco XCITING 500 - Service Manual > Schematic Drawing, Service Information

SCHEMATIC DRAWING

SERVICE INFORMATION

GENERAL INSTRUCTIONS

• The drive pulley, clutch and driven pulley can be serviced with the engine installed.
• Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from them to minimize the slipping of drive belt and drive pulley.
• Do not apply grease to the movable drive face and weight rollers.

SPECIFICATIONS

Unit: mm (in)

TORQUE VALUES

Drive face nut 135 N*m (13.5 kgf*m, 97 lbf*ft)
Clutch outer nut 80 N*m (8 kgf*m, 58 lbf*ft)
Clutch drive plate nut 78 N*m (7.8 kgf*m, 56 lbf*ft)

SPECIAL TOOLS

Universal holder E017
Clutch spring compressor E053
Oil seal & bearing install E014

TROUBLESHOOTING

Engine starts but motorcycle won't move

• Worn drive belt
• Broken ramp plate
• Worn or damaged clutch lining
• Broken driven face spring

Engine stalls or motorcycle creeps

• Broken clutch weight spring

Lack of power

• Worn drive belt
• Weak driven face spring
• Worn weight roller
• Faulty driven face

See also: