Kymco XCITING 500 - Service Manual > Final reduction inspection

Check the driveshaft, countershaft, final gear and final gear shaft for wear or damage.

Check the oil seal and bearings in the left crankcase for wear or damage.

BEARING REPLACEMENT (TRANSMISSION CASE)

Remove the countershaft or final gear shaft bearing using the special tool.

Special tool: Bearing puller E037

Apply engine oil to new bearings cavities.

Drive new bearings into the transmission case.

Special tool: Oil seal & bearing driver E014

BEARING REPLACEMENT (TRANSMISSION COVER) Remove the final gear shaft oil seal.

Remove the bearing snap ring.

Remove the final gear shaft bearing.

Remove the countershaft or drive shaft bearing using the special tool.

Special tool: Bearing puller E037

Apply engine oil to new bearings cavities.

Drive new bearings into the transmission cover.

Special tool: Oil seal & bearing driver E014

Apply engine oil to new final gear shaft bearing cavity.

Drive new bearing into the transmission cover.

Special tool: Oil seal & bearing driver E014

Install the bearing snap ring.

Apply oil to a new final gear shaft oil seal lip and outer surface.

Install the final gear shaft oil seal.

FINAL REDUCTION ASSEMBLY

Install the final gear to the transmission case.

Install the countershaft to the transmission case.

Install the final gear shaft to transmission case.

Install the dowel pins.

Clean the mating surfaces of the left crankcase and transmission cover.

Install the new gasket.

Install the transmission cover and tighten the eight bolts in a crisscross pattern in 2 - 3 steps to the specified torque.

Torque: 27 N*m (2.7 kgf*m, 20 lbf*ft)

Fill the transmission case with the recommended oil.

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