Peugeot Satelis - Service manual > Installing the valve clearance

• Remove the bottom panel. (13 screw)
• Remove the transmission cover trim. (4 screw)
• Remove the access doors
• Remove the battery bracket. See: Procedure 9.
• Disconnect the lambda sensor. (1)
• Remove the exhaust assembly
• Remove the fuel injector without disconnecting the supply hose. (2)

Tightening torque: 0.8 m.daN.

• Remove the rocker cover. (6 screw).

Tightening torque: 0.8 m.daN.

• Rotate the engine by hand in the operating direction in order to align the (A) mark on the pinion with the mark on the cylinder head. (B)

Note: With a 500 cc engine equipped with an automatic decompressor valve, use the flywheel magneto mark.

• Loosen the lock nut of the rocker adjustment screw. (3)
• By means of feeler gauges, adjust the clearance of every valve by acting on the rocker set screw.

Clearances:

• 15/100 at the intake
• 15/100 at the exhaust

• Immobilize the rocker set screw.
• Tighten the locknut without altering the adjustment.
• Check the adjustment.

Replacing the brake pads

Front brake.

Note: This operation shall be carried out on each side. Do not push back the pistons if the 2 calipers have been removed.

• Remove the brake pad pin cap. (1)
• Remove the brake pad pin. (2)
• Remove the brake pads.

Mini. thickness: 1.5 mm.

• When refitting the brake pads, push the pistons all the way into their housing.

After refitting, actuate the brake levers several times to bring the brake pads against the brake disc.

• Carry out the same operation for the RH side

Rear brake.

• Remove the exhaust muffler trim. (3 screw)

• Remove the heat shield. (3 screw)

• Loosen the collars. (1)
• Remove the upper fixing bolts. (2)
• Remove the exhaust.

Tightening torque: 1 m.daN.

• Remove the collar retaining pin. (3)
• Remove the collar.

• Remove the 2 lower fixing bolts (4) from the mudflap.

• Remove the 2 screws that secure the stand support. (5)

Tightening torque: 2.2 m.daN.

• Remove the 2 nuts that secure the arm. (6)

Tightening torque: 2.8 m.daN.

• Remove the shock absorber lower mount (7).

Tightening torque: 4.5 m.daN.

• Remove the pin, the nut retainer and the wheel nut. (8)

Tightening torque: 13.5 m.daN.

• Remove the suspension arm.

• Remove the spacer. (9)
• Remove the wheel. (5 screw)

Tightening torque: 2.5 m.daN.

• Remove the calliper. (2 screw).

Tightening torque: 2.5 m.daN.

• Remove the 2 spindles (10).
• Remove the brake pads.

Mini. thickness: 1.5 mm.

• When refitting the brake pads, push the pistons all the way into their housing.

Note: After refitting, actuate the brake levers several times to bring the brake pads against the brake disc.

Checking the brake fluid level

• Position the handlebars so that the master cylinder will be horizontal.
• Check the brake fluid level and if necessary top up in the master cylinder.

1. Maximum brake fluid level.
2. Minimum brake fluid level.

 

• Remove the handlebar upper fairing. (8 screw)
• Remove the cover and the diaphragm from the master cylinder. (2 screw)
• Add brake fluid until it reaches the maximum level.

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